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Direct assembly in thermoplastics                     Construction recommendations
                              ®
            using Delta PT  screws





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            The Delta PT  has all the well-known   r  *ODSFBTFE  TUBCJMJUZ  BHBJOTU  WJCSBUJPO
                           ®
           properties of the PT  screw. In addition   thanks to the smaller thread pitch
                     ®
            the Delta PT  screw offers all the follow-  r  *ODSFBTFE DZDMF TUSFTT TUBCJMJUZ
            ing advantages:                    r  4NBMMFS ‹ UPMFSBODFT
            r  5ISFBE BOHMF HFPNFUSZ XJUI UIF NBJO   r  3PCVTU  GBTUFOFS   XIJDI  DBO  USBOTGFS     20°
              angle of thread of 20° favours the   more preload.
                                                                                                                140°
              working of the plastic           r  5IF %&-5" 15  prognosis programme
                                                            ®
            r  6Q  UP       NPSF  UFOTJPOBM  BOE  UPS   DELTACALC  allows a design based
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              sional strength for the same nominal   on preload oriented engineering (~VDI
              Ø d1, thanks to the increased cross-  2230).
              section of the core
            Cost-effective connections         be calculated from the given depth of
                                                                                               AFL   P    d    te
            The following example shows that, for   thread engagement AFL.
                                                                                               mm 2  mm  mm    mm
            the same depth of thread engagement   A comparison of the Delta PT  with the   PT K50  35  2,24  4  13,24
                                                                       ®
                                                                                     ®
            AFL, thanks to the smaller thread pitch P it   PT  screw shows that:   Delta PT  50  35  1,8  4   10,42
                                                 ®
                                                                                         ®
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            is possible to design for a smaller length   Use of the DELTA PT  allows you to   Delta PT  40  35  1,46  3,2  11,75
                                                                                         ®
            of thread engagement te. The required   use a shorter and so more cost-effec-
           screw depth for the Delta PT  screw can   tive screw.                                 
   te
                                  ®
                                                                                         2
                                                                                   AFL = (d1  - d  ) x  x
                                                                                            2
                                                                                                 4   P
           Construction recommendations          creases the safety of the process dur-  r  "WPJE VTJOH FMPOHBUFE IPMFT JO DMBNQ
           r  'PS TJNQMF GBTUFOJOHT UIF SFDPNNFO   ing assembly, a smaller surface pres-  ing parts made from plastic. Lack of
              dations  published here are quite ad-  sure results in less relaxation and so in   bearing surface can lead to the form-
              equate                             greater residual locking forces.    ing torque being greater than the head
           r  We would be pleased to help you with   r  "WPJE  VTJOH  DPVOUFSTVOL  TDSFXT  GPS   friction torque and this can make it
              the design of fastenings under opera-  clamping parts made from plastic. The   impossible to construct a mounting
              tional loadings, and can also provide   90° angle results in radial as well as   process secured.
              support through the use of DELTA-  axial relaxation, and where the edge   r  5SBOTWFSTF  GPSDFT  TIPVME  CF  UBLFO
              CALC ®                             distance is small this can lead to large   up by the engagement between the
            r  4FMFDU  MBSHFS  IFBE  EJBNFUFST   #/   losses in preload, and so to a break in   components.
              20040) for fastening together parts   the part being clamped.        r  Provide a pressure relief hole d e (avoids
              made of plastic. The head friction in-                                 stress cracks)
            Shape of the hole                  are subject to stress cracking. It also en-
                                                                                                 D = 2 x d 1
            The maximum achievable preload when   sures the even support of the clamping
                                                                                                    d e
            overtightening is the criteria for deter-  part. Bulging of the plastic when forming
            mining the optimum hole Ø d. It is less   the first turn of the thread. To optimise
            dependent on the tube material and the   the fastening the hole diameter should   0,3 - 0,4 x d 1
            length of engaged thread te, and more   not exceed Ø d = 0,88 x d1.
            dependent on the thread pitch P and the                                       t e  = 2 x d 1
            nominal diameter Ø d1 of the screw. The   In practice deviations from these recom-
           design applies to all conventional plas-  mendations may arise, for the following              d = 0,8 x d 1
           tics with a modulus of elasticity of up to   reasons:                      0,5 x d 1
           E = 15000 N/mm  (hole-Ø d for special   r  1SPDFTTJOH  DPOEJUJPOT  EVSJOH  NBOV
                         2
            plastics available on request):      facture of the plastic             D outside Ø
                                               r  %FTJHO  PG  UIF  JOKFDUJPO  NPVMEJOH
                                                                                    d  pilot holed Ø
            d = 0,8 x d1                         equipment
                                                                                    t e  length of thread engagement
            d e = d1 + 0,2 mm                  r  1PTJUJPO PG UIF JOKFDUJPO QPJOU
                                                                                    d e edge relief
                                               r  $SFBUJPO PG GMPX TFBNT
                                                                                    d 1  nominal Ø of the screw thread
            The pressure relief hole de is particularly   r  -PDBM UFYUVSF  F H  UISPVHI VTF PG BE
            important, since it gives a favourable dis-  ditives and fillers such as colour pig-
            tribution of edge stresses and so prevents   ments and fibres.          We recommend that  control assem-
            the tube from shattering, particularly with   r  The plastics can be modified in different   bly runs be made using the first avail-
                                                                                    able parts.
            plastics such as polycarbonates which   ways, depending on the manufacturer.
                                                                                    Ask for informationon our «BossAna-
                                                                                    lytik» service.
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